Technical Analysis and Industry Application Notes of Jiangxi Mingxin Lead-Acid Battery Recycling Equipment

#NEWS ·2026-04-17

I. Core Components of the Equipment The Jiangxi Mingxin series of equipment adopts a three-stage crushing-hydraulic separation-purification process, including: 1. Heavy-duty crusher unit (rated power 45kW, processing capacity 5 tons/hour) 2. Spiral hydraulic separation system (PE material anti-corrosion tank body) 3. Plastic particle separation device (purity up to 98%) 4. Electrolyte neutralization processing unit (automatic pH value monitoring) 5. Lead paste collection system (including pulse dust removal device) II. Technical Innovation Highlights 1. Adopting a closed-loop water circulation system to achieve zero wastewater discharge 2. Intelligent control system integrated with a PLC touchscreen operation interface 3. Special alloy tool design with a service life of over 2,000 hours 4. Multi-stage gravity separation technology, increasing metal recovery rate to 99.2% 5. Modular design supporting capacity expansion (three models: standard/high-end/customized) III. Actual Operating Data According to actual measurements at a certain recycling resource base in Jiangxi (2023 data): - Single shift processing capacity: 8-12 tons of waste batteries - Lead recovery rate: 99.1% - Polypropylene recovery rate: 97.5% - Power consumption: 78 kWh/ton - Wastewater recycling rate: 100% IV. Environmental Benefit Indicators Compared with traditional smelting processes: - SO2 emissions reduced by 100% - Lead dust emission concentration 0.5mg/m³ - Energy consumption reduced by 65% - Solid waste generation reduced by 80% V. Maintenance Points Record 1. Daily inspection of tool wear (recommended to check once every 200 hours) 2. Monthly cleaning of sediments in the hydraulic separation tank 3. Quarterly replacement of filter media in the neutralization system 4. Annual overhaul requires calibration of sensor accuracy